Theme:« Weld Joints»
Aims of the lesson:
- to get full information about «Weld Joints»
- to improve pupils’ listening, speaking, reading, writing skills
- to enrich pupils’ vocabulary, reading texts, dialogues and analyzing them
The type of the lesson: Traditional
Visual aids:
pictures on the theme
cards with tasks
presentations
interactive board
Methods of teaching: training, explanation, demonstration, interaction
Inter-subject connection: Kazakh, Russian, English,
Literature:
1. Г. Г. Гурова, Н. С. Николаева учебно-методическое пособие обучение разговорной речи и чтению литературы на английском языке по специальности «сварка». издательство МГТУ им. Н. Э. Баумана
2. Шляхова В.А. Английский для студентов автомобилестроительных специальностей средних профессиональных учебных заведений. М. «Высшая школа» 2008;
3. Internet resources
The procedure of the lesson:
I Organization moment
Greeting
- Good morning, students!
- Good morning, teacher!
- How are you?
- We are fine and you?
- I am also fine.
-What is the weather like today?
-Who is on duty today?
-You may sit.
II.Check up the home task.
Now students, what was your home task for today’s lesson? Ok, now let’s check up your home task. So, boys and girls your home task was ex - at page .Who wants to read and to be the first? Who wants to answer it? Thank you, who wants to continue? Okay, thanks. Sit down, please
IIІ.Introduction of the new theme:
Еxercise 1. Before you start reading the text try to answer the following questions.
1. What parameters are welds classified by?
2. What types of welds do you know?
3. How can joints be subdivided within these types?
4. What does the choice of weld depend on?
Еxercise 2. Look through the text and grasp the general idea
WELD JOINTS
The weld joint is where two or more metal parts are joined by welding. Welds can be geometrically prepared in many different ways. The five basic types of weld joints are the butt, corner, tee, lap, and edge. Other variations exist as well — for example, double-V preparation joints are characterized by the two pieces of material, each tapering to a single centre point at one-half their height. Single-U and double-U preparation joints are also fairly common — instead of having straight edges like the single-V and double-V preparation joints, they are curved, forming the shape of a U. Lap joints are also commonly more than two pieces thick — depending on the process used and the thickness of the material, many pieces can be welded together in a lap joint geometry
A butt joint is used to join two members aligned in the same plane. This joint is frequently used in plate, sheet metal, and pipe work. A joint of this type may be either square or grooved.
Corner and tee joints are used to join two members located at right angles to each other. In cross section, the corner joint forms an L-shape, and the tee joint has the shape of the letter T. Various joint designs of both types have uses in many types of metal structures. A lap joint, as the name implies, is made by lapping one piece of metal over another. This is one of the strongest types of joints available; however, for maximum joint efficiency, you should overlap the metals a minimum of three times the thickness of the thinnest member you are joining. Lap joints are commonly used with torch brazing and spot welding applications. An edge joint is used to join the edges of two or more members lying in the same plane. In most cases, one of the members is flanged. While this type of joint has some applications in platework, it is more frequently used in sheet metal work. An edge joint should only be used for joining metals 1/4 inch or less in thickness that are not subjected to heavy loads.
Often, particular joint designs are used exclusively or almost exclusively by certain welding processes. For example, resistance spot welding, laser beam welding, and electron beam welding are most frequently performed on lap joints. However, some welding methods, like shielded metal arc welding, are extremely versatile and can weld virtually any type of joint. Additionally, some processes can be used to make multipass welds, in which one weld is allowed to cool, and then another weld is performed on top of it. This allows for the welding of thick sections arranged in a single-V preparation joint, for example. The type of joint selected for any welding job may materially affect the quality and strength of the weld; the cost of labour and materials; the time and expense involved in preparing, jigging, and positioning the work; and other factors of like importance.
The selection of the proper joint type depends on a number of factors, such as joint thickness and material, desired physical properties in the finished joint, size of the pieces being welded, accessibility of the joint, fit-up obtainable, available edge preparation equipment, number of pieces to be welded, and specifications of regulatory codes (if applicable).
Vocabulary to the text “Weld Joints”
Еxercise 3. Try to memorize the following words and word combinations:
1) a weld, n — сварной шов;
2) to be subjected to heavy loads — подвергаться большим на- грузкам;
3) to taper [ teıp@], v — сходить на конус, сужаться;
4) a preparation joint — подготовленное соединение под сварку;
5) to curve [k3:v], v — изгибаться;
6) a right angle — прямой угол;
7) a cross section — поперечное сечение;
8) a multipass weld — многопроходный шов;
9) the finished joint — чистовой шов;
10) applicable [ æplık@bl], adj — применимый, пригодный;
11) accessibility [@ksesı bıl@tı], n — доступность, удобство осмот- ра и обслуживания;
12) to fit-up, v — сборка соединения под сварку;
13) positioning [p@ zıS(@)nı], n — установка в удобном для сварки положении.
Word study
Еxercise 4. Read the words correctly.
Consult the dictionary if necessary. Geometrically, frequently, to characterize, various, structure, however, quality, to arrange, physical, strength, applicable, accessibility, to affect, angle, virtually, regulatory, jigging, particular, height
Еxercise 5. Fill in the gaps with the necessary prepositions.
| 1. The weld joint is where two or more metal parts are joined ... welding | a) in |
| 2. An edge joint should only be used ... joining metals 1/4 inch or less in thickness | b) of |
| 3. Lap joints are commonly used ... torch brazing and spot welding applications | c) on |
| 4. A joint of this type may be ... square or grooved | d) by |
| 5. Welds can be geometrically prepared ... many different ways | e) over |
| 6. A lap joint is made by lapping one piece of metal ... another | f) for |
| 7. Corner joints are used to join two members located ... right angles to each other | g) either |
| 8. Instead ... having straight edges single-U and double-U preparation joints are curved, forming the shape of a U | h) to |
| 9. Many pieces can be welded together in a lap joint geometry depending ... the process used and the thickness of the material | i) with |
| 10. Double-V preparation joints are characterized by the two pieces of material each tapering ... a single centre point | j) at |
ІV. Conclusion. Today we have done a lot of work. We have practiced listening, writing, speaking and reading. That’s all for today.
V. Giving the home task. Write down your homework. Tell about «Weld Joints»
And now, your marks… Teacher give marks on a five point scale (оценки прокомментировать).
The lesson is over. Good- bye!
HOME WORK
Еxercise 6. Match the words in A with the definitions in B.
| A | B |
| 1.A lap joint | a. A joinery technique in which two members are joined by simply butting them together |
| 2.A butt joint b. | b. A joinery technique in which two members are located at right angles to each other |
| 3.An edge joint | c. A joinery technique used to join the edges of two or more members lying in the same plane |
| 4.Corner and tee joints | d. A joinery technique used to produce a joint by overlapping two ends or edges |
Answer: 1(d), 2(a), 3(c), 4(b).